Many parts in.
One printed part out.

Surface consolidation opportunities before you ever open a CAD tool.

  • Reads assembly BOMs
  • Mating-geometry analysis
  • Part-count reduction
  • Weight & assembly time
AM PartConsolidator software interface

INTRODUCTION.

Multiple brackets, weldments and fastener assemblies can often be redesigned as a single AM part. AM PartConsolidator scans assemblies to surface consolidation opportunities, reducing part count, assembly labour, weight and points of failure.

It works alongside AM Identify: AM Identify finds the right individual parts for AM, while AM PartConsolidator looks across the assembly for parts that should become one.

  • Reads assembly BOMs and mating geometry
  • Flags fastened or welded parts that share interfaces
  • Estimates part-count, weight and assembly-time reduction
  • Hands candidates to AM Creator for redesign
Assembly consolidation risk profile
Fewer PartsConsolidate assemblies into one
Less AssemblyCut labour and fasteners
Lower WeightRemove joints and flanges
Fewer Failure PointsFewer welds and interfaces

KEY FEATURES.

Assembly BOM ingestion
Mating-geometry analysis
Fastened & welded group detection
Part-count reduction estimate
Weight reduction estimate
Assembly-time reduction estimate

WHY AM PARTCONSOLIDATOR.

The challenge

  • Brackets, weldments and fastener assemblies add part count, labour and weight
  • Every joint and fastener is another potential point of failure
  • Consolidation opportunities are hard to spot manually across large assemblies

How AM PartConsolidator helps

  • Surfaces consolidation opportunities automatically, before any redesign work starts
  • Estimates the benefit (part count, weight, assembly time) so you can prioritise
  • Connects to AM Identify for screening and AM Creator for redesign

HOW IT WORKS.

  1. Read the assembly

    Import the assembly and its bill of materials.

  2. Map interfaces

    Analyse mating geometry to find fastened or welded parts that share interfaces.

  3. Flag groups

    Identify groups suitable for redesign into a single monolithic AM part.

  4. Estimate the gain

    Estimate the resulting part-count, weight and assembly-time reduction for each group.

CONNECTED IN AM SUITE.

AM PartConsolidator is one of the connected products in AM Suite, Intech's software ecosystem for the complete metal AM workflow.

Unleash the Power of Additive Manufacturing.

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