Print right
the first time.

Get it right the first time, with no wasted powder or machine time.

  • Thermal distortion
  • Mechanical distortion
  • Recoater interference
  • Wire cut simulation
AM Simulation software interface

INTRODUCTION.

Failed prints waste expensive powder, machine time and delivery schedules. AM Simulation applies LPBF-specific physics, not generic FEA, to predict thermal and mechanical distortion, recoater interference and post-processing outcomes before a single layer is printed.

  • Layer-by-layer simulation of the full plate
  • Residual stress and distortion estimates
  • Automatic geometry pre-compensation
  • Heat-treatment and stress-relief modelling
  • Perpetual or pay-per-use licensing
Predicted distortion on an impeller in AM Simulation
DistortionThermal and mechanical
Recoater RiskPredict interference zones
CompensationCorrect on the next build
Post-ProcessingHeat-treatment outcomes

KEY FEATURES.

Thermal distortion prediction
Automated distortion compensation
Wire cut simulation
Mechanical distortion analysis
Recoater interference-zone prediction

WHY AM SIMULATION.

The challenge

  • Failed prints waste expensive powder, machine time and delay schedules
  • Traditional FEA tools are complex and not tailored to LPBF physics
  • Trial-and-error erodes confidence in AM as a production method

How AM Simulation helps

  • No FEA expertise required: built-in LPBF physics deliver results out of the box
  • Seamless integration with AM Builder for easy validation
  • Flexible licensing, perpetual or pay-per-use, to match your production volume

HOW IT WORKS.

  1. Model the build

    Simulates the full plate, part plus supports, layer by layer, as it is built and cooled.

  2. Predict

    LPBF-tuned thermal-mechanical physics estimates residual stress, distortion and recoater-interference risk.

  3. Compensate

    Where distortion would exceed tolerance, AM Simulation proposes geometry pre-compensation or extra support reinforcement for the next build.

SEE DISTORTION BEFORE IT HAPPENS.

CONNECTED IN AM SUITE.

AM Simulation is one of the connected products in AM Suite, Intech's software ecosystem for the complete metal AM workflow.

Unleash the Power of Additive Manufacturing.

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